|
| Marka Adı: | Beishun |
| Model Numarası: | XLP-700 |
| Adedi: | 1 takım |
| fiyat: | Anlaşılabilir |
| Paketleme Ayrıntıları: | Ahşap Kutu/Konteyner |
| Ödeme Şartları: | T/T,L/C |
The working principle of the vulcanizing machine:
A vulcanizing machine is a mechanical equipment used for processing rubber products. Its function is to heat rubber products to a certain temperature and, through vulcanization reactions, endow rubber with properties such as heat resistance, cold resistance, and aging resistance. The working principle of the vulcanizing machine mainly includes the following steps:
1. Heating: Heat the heating elements (such as electric heaters or steam heaters) inside the vulcanizing machine to the set temperature. The heating element can transfer heat to the vulcanization molds and rubber products inside the vulcanizing machine.
2. Vulcanization mold adjustment: According to the size and shape of the rubber products, select the appropriate vulcanization mold and fix it on the vulcanizing machine. Make sure that the vulcanization mold can ensure that the rubber products are heated evenly during the vulcanization process.
3. Installation of rubber products: Install the rubber products to be vulcanized in the vulcanization mold. Ensure that the size and shape of the rubber products match the vulcanization mold to ensure consistency during the vulcanization process.
4. Pressurization: A certain pressure is applied to the vulcanization mold by a hydraulic or pneumatic system to ensure that the rubber products can fully contact the mold during the vulcanization process and that the thickness change throughout the vulcanization process is uniform.
5. Vulcanization: After the vulcanizing machine is heated to the set temperature, the heating temperature is transferred to the vulcanization mold and rubber products. Under certain temperature and pressure, the vulcanizing agent in rubber begins to undergo vulcanization reactions. Vulcanization reaction causes cross-linking of rubber molecules, increasing the strength, toughness and aging resistance of rubber products.
6. Cooling: After the vulcanization reaction, the vulcanization molds and rubber products will be cooled. Cooling can be carried out with water or a cooling system to lower the temperature of the vulcanized products and make the vulcanization reaction more stable.
7. Remove rubber products: After the vulcanizing machine has cooled down, open the vulcanizing mold and remove the rubber products that have been vulcanized.
Based on the above working principle, the vulcanizing machine can perform high-temperature vulcanization on rubber products and endow them with the required physical and chemical properties, making them reliable and durable rubber products.
| Parameter | Specification | Remarks |
|---|---|---|
| Model | ASM-V500 | Customizable for mat size & texture |
| Vulcanization Method | Electric Heating / Steam / Oil Heating | Choice based on production scale |
| Max. Mat Size (L×W) | 500×500 mm (Standard) / Up to 1500×1500 mm | Custom molds available |
| Thickness Range | 2~30 mm | Adjustable pressure for even curing |
| Working Temperature | 140°C~180°C | PID-controlled (±1°C accuracy) |
| Heating Power | 25~50 kW (Electric) / 0.8~1.2 MPa (Steam) | Fast heating with ceramic plates |
| Pressure System | Hydraulic (15~25 MPa) | Ensures deep pattern imprint |
| Platen Size | 600×600 mm / 1200×1200 mm (Customizable) | For single or multi-cavity molds |
| Cycle Time | 3~8 minutes per mat | Depends on thickness & rubber compound |
| Surface Pattern | Diamond grip / Raised dots / Custom designs | Laser-engraved mold options |
| Cooling System | Water-cooled platens or forced air | Reduces demolding time |
| Automation Level | Manual / Semi-auto / Fully-auto (PLC + Robot) | Auto mat loading/unloading optional |
| Power Supply | 380V, 50Hz, 3-phase | CE/ISO certified |
| Production Capacity | 200~800 mats/day (Single shift) | Multi-platen setups increase outp |
✔ High-Pressure Molding – Sharp pattern definition for anti-slip performance (tested to DIN 51130 R10~R13).
✔ Material Flexibility – Works with SBR, NBR, EPDM, Recycled Rubber, and TPV compounds.
✔ Energy Saving – Insulated platens reduce heat loss by 30%.
✔ Quick Mold Change – Modular design for fast texture/pattern swaps.
Industrial Flooring – Factory walkways, truck bed liners.
Marine & Pool Decks – Slip-resistant rubber mats.
Stair Treads – Vulcanized rubber with abrasive particles.
Gym & Playground Mats – Safety-certified textures.
In-Mold Labeling – Embed logos/warnings during vulcanization.
Automatic Compound Feeding – For multi-layer mats (e.g., colored top layer).
Post-Cure Oven Integration – For high-temperature resistance mats.
Post-Vulcanization Testing – Slip resistance (pendulum test), tensile strength, and tear resistance.
Real-Time Monitoring – Sensors track temperature/pressure curves for consistency.
Need specific certifications (e.g., OSHA, EN 1339) or a turnkey production line? Provide:
① Desired mat dimensions/texture,
② Rubber material (e.g., 60 Shore A EPDM),
③ Target output (e.g., 10,000 mats/month).
Let me know if you require material compatibility data or safety compliance details!
|
|
| Marka Adı: | Beishun |
| Model Numarası: | XLP-700 |
| Adedi: | 1 takım |
| fiyat: | Anlaşılabilir |
| Paketleme Ayrıntıları: | Ahşap Kutu/Konteyner |
| Ödeme Şartları: | T/T,L/C |
The working principle of the vulcanizing machine:
A vulcanizing machine is a mechanical equipment used for processing rubber products. Its function is to heat rubber products to a certain temperature and, through vulcanization reactions, endow rubber with properties such as heat resistance, cold resistance, and aging resistance. The working principle of the vulcanizing machine mainly includes the following steps:
1. Heating: Heat the heating elements (such as electric heaters or steam heaters) inside the vulcanizing machine to the set temperature. The heating element can transfer heat to the vulcanization molds and rubber products inside the vulcanizing machine.
2. Vulcanization mold adjustment: According to the size and shape of the rubber products, select the appropriate vulcanization mold and fix it on the vulcanizing machine. Make sure that the vulcanization mold can ensure that the rubber products are heated evenly during the vulcanization process.
3. Installation of rubber products: Install the rubber products to be vulcanized in the vulcanization mold. Ensure that the size and shape of the rubber products match the vulcanization mold to ensure consistency during the vulcanization process.
4. Pressurization: A certain pressure is applied to the vulcanization mold by a hydraulic or pneumatic system to ensure that the rubber products can fully contact the mold during the vulcanization process and that the thickness change throughout the vulcanization process is uniform.
5. Vulcanization: After the vulcanizing machine is heated to the set temperature, the heating temperature is transferred to the vulcanization mold and rubber products. Under certain temperature and pressure, the vulcanizing agent in rubber begins to undergo vulcanization reactions. Vulcanization reaction causes cross-linking of rubber molecules, increasing the strength, toughness and aging resistance of rubber products.
6. Cooling: After the vulcanization reaction, the vulcanization molds and rubber products will be cooled. Cooling can be carried out with water or a cooling system to lower the temperature of the vulcanized products and make the vulcanization reaction more stable.
7. Remove rubber products: After the vulcanizing machine has cooled down, open the vulcanizing mold and remove the rubber products that have been vulcanized.
Based on the above working principle, the vulcanizing machine can perform high-temperature vulcanization on rubber products and endow them with the required physical and chemical properties, making them reliable and durable rubber products.
| Parameter | Specification | Remarks |
|---|---|---|
| Model | ASM-V500 | Customizable for mat size & texture |
| Vulcanization Method | Electric Heating / Steam / Oil Heating | Choice based on production scale |
| Max. Mat Size (L×W) | 500×500 mm (Standard) / Up to 1500×1500 mm | Custom molds available |
| Thickness Range | 2~30 mm | Adjustable pressure for even curing |
| Working Temperature | 140°C~180°C | PID-controlled (±1°C accuracy) |
| Heating Power | 25~50 kW (Electric) / 0.8~1.2 MPa (Steam) | Fast heating with ceramic plates |
| Pressure System | Hydraulic (15~25 MPa) | Ensures deep pattern imprint |
| Platen Size | 600×600 mm / 1200×1200 mm (Customizable) | For single or multi-cavity molds |
| Cycle Time | 3~8 minutes per mat | Depends on thickness & rubber compound |
| Surface Pattern | Diamond grip / Raised dots / Custom designs | Laser-engraved mold options |
| Cooling System | Water-cooled platens or forced air | Reduces demolding time |
| Automation Level | Manual / Semi-auto / Fully-auto (PLC + Robot) | Auto mat loading/unloading optional |
| Power Supply | 380V, 50Hz, 3-phase | CE/ISO certified |
| Production Capacity | 200~800 mats/day (Single shift) | Multi-platen setups increase outp |
✔ High-Pressure Molding – Sharp pattern definition for anti-slip performance (tested to DIN 51130 R10~R13).
✔ Material Flexibility – Works with SBR, NBR, EPDM, Recycled Rubber, and TPV compounds.
✔ Energy Saving – Insulated platens reduce heat loss by 30%.
✔ Quick Mold Change – Modular design for fast texture/pattern swaps.
Industrial Flooring – Factory walkways, truck bed liners.
Marine & Pool Decks – Slip-resistant rubber mats.
Stair Treads – Vulcanized rubber with abrasive particles.
Gym & Playground Mats – Safety-certified textures.
In-Mold Labeling – Embed logos/warnings during vulcanization.
Automatic Compound Feeding – For multi-layer mats (e.g., colored top layer).
Post-Cure Oven Integration – For high-temperature resistance mats.
Post-Vulcanization Testing – Slip resistance (pendulum test), tensile strength, and tear resistance.
Real-Time Monitoring – Sensors track temperature/pressure curves for consistency.
Need specific certifications (e.g., OSHA, EN 1339) or a turnkey production line? Provide:
① Desired mat dimensions/texture,
② Rubber material (e.g., 60 Shore A EPDM),
③ Target output (e.g., 10,000 mats/month).
Let me know if you require material compatibility data or safety compliance details!
